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FlexLink Technical Information 

& Literature


FlexLink Catalog

FlexLink Catalog Product Overview Structural Overview
Standard Conveyor Systems Structural Systems
Stainless Steel Conveyor System Structural Fasteners
Pallet Handling Components Linear Drive Units
Modular Pallet Conveyor System Hygienic Conveyor Systems
Guide Rail Components Conveyor Chain Guide
Conveyor Support Components Flex-Line Automation, Inc. Line Sheet
Fasteners  
Appendix

         Get Adobe Acrobat Reader    *Prices subject to change without notice.  List may contain errors & omissions.  Please call 800-916-0031 to confirm pricing.


FlexLink Brochures

FlexLink in the Automotive & Machined Parts Industry

FlexLink In the Bearing Industry

FlexLink in the Food & Packaging Industry

FlexLink in the Personal Products, Pharmaceutical & Chemicals Industry

FlexLink in the Electronic & Electric Industry

Plastic Handling & PET Bottle Applications

Production Flow Applications

Modular Conveyor System EM

Automation Components

FlexLink Twin Track Flexible Plastic Chain Conveyor XT

XK, The Pallet Conveyor for Tough Applications

A FlexLink Conveyor for Hygienic Applications

The XA Stainless Steel Modular Conveyor

Standard Solutions-FlexLink PET Base Handling Concept

Dynamic Flow Concept-Paper Industry

Drive Unit Guide

Linear Drive Units

FlexLink Structural Systems

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FlexLink Technical Bulletins

  931203......Brake (XL)
  931204......Diverter (XL)
  931208......Stop (XL)
  950110......Guide Rail Bending Machine
  960114......Plain Bends - Manufacturing Specification
  960115......Spare Parts Kit for Slip Clutch
  960205......Traffic Police (XL)
  960206......Reject Unit (XL)
  960301......Drip Container for Waste Fluids
  960321......Split Beam (XL)
  960322......Split Beam (XM)
  960323......Split Beam (XH)
  960426......Twisted Beams (XL, XM, XH)
  960520......Split Beam (XK)
  960628......Safety Cover for Bend Drive Units
  961001......End Drive Unit XSEH H
  961002......End Drive Unit XLEH H
  961003......End Drive Unit XMEH H
  961004......End Drive Unit XHEH H
  961005......End Drive Unit XKEH
  961211......Direct Drive Unit Stabilization
  961214......Customized Pallets (XK)
  970422......Components for Static Sensitive Environments
  970510......Installation of Adjustment Shafts
  970829......Drip Tray System - Installation and Assembly
  980103......Assembly of XB Beam
  000329......Support Rail for Plain Bends
  010711......Locating Module XTUL P11 A
  010712......Lift and Locating Module XTUL P12
  010713......Lift and Locating Module XTUR P11
  010714......XT Conductive Option AS2
  010823......XT Connecting Kits
  010915......New Ball Slip Clutches
  011109......XT Support Modules
  011220......XB 295-for Wide and Bulky Products
  020215......Type H slide rail for XL, XM, XH and XK
  020315......New Type H Slide Rail
  020725......Type H slide rail for XS
  020920......New vertical bends for XL

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FlexLink Spare Parts Bulletins

Pallet Components
 
  Pallet Locating Station - XLPX
  Pallet Locating Station - XMPX
  Pallet Locating Station - XKPX
  Pallet Stop - XKPD
  Pallet Diverter/Merge Kit - XKPJ
  Pallet Locating Station - XKPX A
  Pallet Stop - XKPD A
  Pallet Diverter/Merge kit - XKPJ A
  Pallet Locating Station - XTPX P11 A
  Pneumatic Transfer Unit - XTUT
  Light Conveyor - XTUC S11


Series C
  End Drive Unit - XMEB HC / XHEB HC
  Idler End - XMEB HC / XHEJ C

XB
  End Drive Unit - XBEB P(B)
  Idler End - XBEJ

XH
  End Drive Unit - XHEB H, HJ, HG, HP, XHEH H
  Double Drive Unit-XHEB HD
  Intermediate Drive Unit-XHER H
  Catenary Drive Unit - XHEC H
  Horizontal Bend Drive Unit - XHEW H
  Idler End - XHEJ
  End Drive Unit for Stainless Steel - XHEBX 0 HP
  Idler End for Stainless Steel- XHEJX

XK
  End Drive Unit - XKEB (H), P, XKEH
  Double Drive Unit - XKEB D
  Catenary Drive Unit - XKEC (H)
  Horizontal Bend Drive Unit - XKEW
  Idler End - XKEJ/XKEK

XL
  End Drive Unit - XLEB H, HJ, HG, HP, XLEH H
  Double Drive Unit - XLEH HD
  Intermediate Drive Unit - XLER H
  Catenary Drive Unit - XLEC H
  Horizontal Drive Unit - XLEW H
  Direct Drive for Wedges - XLEB HGP
  Direct Drive for Light Loads - XLEB HNP
  Synchronous Drive Unit - XLED H
  Idler End - XLEJ
  End Drive Unit for Stainless Steel- XLEBX 0 HP
  Idler End Unit for Stainless Steel - XLEJX


XM
  End Drive Unit - XMEB H, HJ, HG, HP, XMEH H
  Double Drive Unit - XMEB HD
  Intermediate Drive Unit - XMER H
  Catenary Drive Unit - XMEC H
  Horizontal Drive Unit - XMEW H
  Direct Drive for Wedges - XMEB HGP
  Direct Drive for Light Loads - XMEB HNP
  Synchronous Drive Unit -XMED H
  Idler End - XMEJ
  End Drive Unit for Stainless Steel - XMEBX 0 HP
  Idler End Unit for Stainless Steel - XMEJX

XS
  End Drive Unit - XSEB H, HP, XSEH H
  Double Drive Unit - XSEB HD
  Horizontal Bend Drive Unit - XSEW H
  Idler Unit - XSEJ

XT
  End Drive Unit - XTEB L(N)PD
  Catenary Drive Unit - XTEC L(N)PD
  End Drive Unit, Center Driven - XTEB (H)MNPD
  Idler End - XTEJ
  Pneumatic Transfer Unit
  Pallet Locating Station
  XT Light Conveyor
  Lift & Rotate Unit XTPR P11
Lift & Locate Unit XTPX P12
Transfer Station XTPT M1
Transfer Station XTPT M2
Transfer Station XTPT L
XT Compact Conveyor

XW
  End Drive Unit - XWEB
  Double Drive Unit - XWEB C/D
  Triple Drive Unit - XWEB A/B
  Idler End - XWEJ

EM
  EM Conveyor Module

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FlexLink Engineering Guidelines

Basic Engineering Guidelines 
Basic Engineering Guidelines
(Publication #4385 E 1999-01
4.7MB)
 

Conveyor Maintenance Manual (Publication #4531 E 1999)

FlexLink Automation components
Basic Engineering Guidelines (Publication #4612 E 1999-08)
 

Conveyor Assembly Manual

Conveyor Assembly Manual

Wedge Conveyor Engineering Guidelines 
Wedge Conveyor Engineering Guidelines
(
Publication #5016 E 1999-04 1.7MB
)

Alpine Conveyor Engineering Guidelines 
Alpine Conveyor Engineering Guidelines
(Publication #5017 E 1999-05 0.9MB)

XT Slide Rail Instruction

Locating Station XTPX P11A Assembly Instruction 

XT Logic Flow-Charts

XT Cycle Time Guidelines

XT Light conveyor XTUC S11 Transfer Unit XTUT Wiring Diagrams  

XT Installation Manual

XT Maintenance Manual

XA Assembly Manual 

XA Ancillary Equipment

XA Catalog

Clean Room Guide

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FlexLink Software

The following software is available for download:

ChainPULL - Windows-based utility designed for a simple, efficient method of performing chain tension calculations for FlexLink Conveyor Systems.
Download ChainPULL 2.51 Size: 1.3 MB (new version 2001-06-20)
Download XT ChainPULL 1.3  Size 54Kb( form 2001-05-07)

FlexCad -Library with drawing blocks of the standard components.
Please contact Customer Service for your free copy of FlexCad.  

Supported Versions

FlexCAD A 5.3

FlexCAD 6.0

FlexCAD 6.1

FlexCAD 6.2

Flex CAD 6.3 (March 2002)  

Flex CAD 6.5 (Works with AutoCAD 2000/2000i/2004 and LT2000/2000i/2002 in Windows 98/ME/NT 4.0/2000)

Get Winzip® here.  

Get Adobe Acrobat Reader Get Adobe Acrobat Reader® here.          Get Apple Quicktime Get Apple QuickTime Viewer® here.


Troubleshooting & Helpful Information

Stick Slip

A chain wheel works as a polygon.  When entering and leaving the wheel, the chain moves up and down in relation to the center of the wheel.  This motion causes acceleration and deceleration, which in turn cause forces on structure.  This is called polygon effect.  The more teeth and the lower the pitch of the drive wheel, the less polygon effect.  A big radius on the drive wheel reduces stick slip.

What can be done to remove stick slip?  

End Drive: Check that the slide rail is properly mounted and that the chain passes through without sticking along the conveyor.  Remove or add on a few links.  This can also solve the problem.  It may also help to lubricate, but it is important to make sure that you use the correct type of lubricant.

Catenary Drive: When this occurs in a catenary drive, Flex-Line can offer a solution to remove stick slip, especially when palletizing.  The following parts can be ordered:  XL #5045678  XM #5048825  XK #5048826

Operating Temperatures

A FlexLink conveyor can operate in temperatures between -20 degrees C and + 60 degrees C.  Temperatures up to +100 degree C can be taken for short periods.  This is mainly for cleaning and rinsing.

What happens if you exceed these limits?  In cases where the recommended specifications have not been ollowed, such as in very warm and cold conditions, the properties of the materials used will change.

FlexLink cannot guarantee components and their functionality in cases where the temperature recommendations are exceeded.

Resistance to Chemicals

The FlexLink conveyor can withstand most chemicals used in a normal plant environment.  It is important to know which chemicals are being used before determining which materials are best suited for the application.  Depending on the chemicals used, a more concentrated form of the chemicals may result in increased swelling of the materials that are subjected to it.

If you are in question, a chemical test should be performed.  The following procedure tests the absorption of the materials by measuring the swelling.  This should be done in two temperatures: 20 degrees C and 60 degrees C.  The test in 60 degrees C represents long term exposure at room temperature.

  • Put a sample of the material that you wish to test into the chemical solution that is going to be used.

  • Measure the changes in weight and length after 2, 4, and 7 days.  If the geometry exceeds (1%), then the test should be regarded as negative, meaning that the chemical is not compatible with the material.

When chemicals are used, it is recommended to use XLCR 25P slide rail because it has a good resistance to oils and chemicals.

Please refer to your FlexLink catalog for more information on the proper application of FlexLink components or call our engineering department at 800-916-0031.

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